简介:Anewintelligentcontrolmetholforweldingpositionerispropsed.ApplyinganimprovedfuzzycontrollerandavariablePIDcontroller,atwo-modeintelligengcontroller(TMICC)isdsignedonbasisoffuzzylogicadnrules.Thesimulationandexperimentalresultsshowthatthiscontrolsystemcanobtainbetterdynamicandstaticcharacteristics.
简介:Anewkindofcontrolsystemforkeyholeplasmaarcwelding(K-PAW)wasdevelopedbasedonthecomputerandtheGraphicsLanguage-LabVIEW.Itcansetandoutputtherequiredcurrentwaveformswithdesireddecreasingslopessothatthecorresponding'openingandclosing'ofkeyholecanoccurperiodically.Withthiscontrolstrategyofweldingcurrentwaveforms,theworkpieceisfullypenetratedwhilenoburn-throughoccurs.Keyholeplasmaarcweldingexperimentswereconductedtoverifythestabilityandreliabilityofthedevelopedsystem.
简介:Aimingattheweldingconditionofspacecomplexseamisuncertainandtheintelligenceofweldingrobotisunideal,atwo-wheeledmobilerobotisdeveloped.Itnotonlyhasthecapacityofautonomousdecisionandavoidingobstacles,butalsocanflexiblymoveandstronglyadaptvariableenvironment.Thecompositionoftheweldingrobotisdescribedandthedynamicmodelisestablished.Thefeasiblecontrolstrategyandcontrolalgorithmisputforward.Thesimulationexperimentsofrealworldareconducted,theresultsaresatisfying.
简介:IntheautomaticCO2arcwelding,thealterationoftheverticaldistancebetweentheweldingtorchandtheworkpiecehasastrongeffectontheweldingparameterssuchasweldingcurrentandvoltage,withtheresultthattheappearanceandqualityofweldarenotsteady.Toweakentheinfluenceofthedistancealteration,amethodisputforwardinthepaper.Themethodisthatthealternatewire-feedcontrolisusedforcompensatingtheweldingcurrent.Onthebasisoftheoreticalanalysis,astaticnumericalmodelforalternatewire-feedcontrolisestablished.Theexperimentsshowthatthemodel-basedregulationofthewirefeedratecancompensatetheweldingcurrentandensuretheappearanceofweld.Whenthealterationofverticaldistancebetweenthetorchandtheworkpieceisgreater,notonlyisthewirefeedrateregulated,buttheoutputvoltageofthepowersourceisadjustedtoensuretheappearanceandqualityofweld.
简介:Anewelectronbeamcontrolsystemwasdevelopedinageneralvacuumelectronbeammachinebyassemblingwithindustrialcontrolcomputer,programmablelogiccontrol(PLC),deflectioncoil,dataacquisitioncard,poweramplifier,etc.Inthiscontrolsystem,scanningtrackandenergydistributionofelectronbeamcouldbeeditedoff-line,real-timeadjustedandcontrolledon-line.Ti-Mogradientmaterial(GM)withhightemperatureresistantwasfabricatedusingthetechnologyofelectronbeammelting.Themeltingprocessesincludethreesteps,suchaspreheating,melting,andhomogenizing.TheresultsshowthattheGMpreparedbymeltingtechnologyhasfineappearance,andithasgoodintegratedinterfacewiththeTialloy.MoandTielementsaregraduallydistributedintheinterfaceofthegradientmaterial.ThemicrostructureclosetotheTialloybasemetalisα+βbasket-wavergrain,andthemicrostructureclosetotheGMisasinglephaseofβsolidsolution.
简介:AnewkindofsimpleandflexibleCO_2weldingsystemwasdevelopedtocarryoutwaveformcontrol.ThesystemconsistedofIGBTinverter,PWMcircuitandmicroprocessorunit(MPU),inwhichtheoutputcurrentofconstantcurrent(CC)powersupplycouldbechangedaccordingtotransientphysicalstate,andthevariabledownsloperatecontrolcouldbeusedtoensureastableweldingprocess.Theweldingexperimentresultsprovedtheeffectivenessofthiscontrolapproach.