简介:BasedonthecharacteristicsofferriticSUS430heatinganddeformation,andcombinedwiththefeaturesofthe1780mmhot-rollingmill,aroughingmodelwasintroducedintwoaspects:optimizingtheroughrollingpassesandimprovingthewidthcontrolprecision.Throughreducingtheroughrollingpasses,theroughrollingtimecanbeshortened,theprecisionrollingstartuptemperaturecanberaisedandtheyieldofthehot-rolledproductscanbeincreased.Moreover,onthepremisethattheslabwidthfluctuationwasgreat,theprecisionofthewidthcontrolcanbeimprovedthroughoptimizingtheparametersofthehot-rollingwidthcontrolmodel.Theresultshowsthattheoptimizationandperfectionoftheoriginalrollingprocessofthestainlesssteel430seriesfurtherimproveditscapacityandproductquality.
简介:SUS304stainlesssteelistypicalofausteniticstainlesssteel,whichorganizationismetastableaustenite,easilyappearsworkhardeningincoldrolling.Accordingtothecommonprocess,themaxreductionofcoldrollinginonestageisbelow80%,wetrytorasiethemaxreductionto90%inonestage(wecalledthat'greatreduction')fromtheviewofcutingcost.Duetotheworkhardening,greatreductionbringslotsofproblem(thedifficultyofflatnesscontrol,stripbreak..etc)。ThisarticleanalyzedthegreatreductionfromproperityofSUS304steel,milltypes,flatnesscontrol,rollingtechnicsetc,suppliedthecorrespondingsolutions,andformedasophisticatedgreatreductiontheory.Thisarticlefocusesontheunusualthermalcrownofrawmaterials(ie,abnormaldistributionofhorizontalthickness)andtherollingforcefluctuationsin'greatreduction'rolling.First,the'distortion'phenomenonwhichcausedbyunusualthermalcrownofrawmaterialsisexplained,wedge-shapedstripIncoiling,becauseofabigdifferenceinthicknessonbothsides,leadstodifferentcompressivestressonbothsidesofflatnessroll,sothattheflatnessmeasurementisdistorted;Second,the'stripshifting'phenomenoncausedbywedgeshapeofstripisexplained,weanalysisthestressonbothsidesofthestrip,concludedthatthewedge-shapedstriponthecoilerwillshifttothethicksideofthedeviation,theamountofstripshiftingisrelatedtothewedgelevel;BecauseofthecharacteristicsofSUS304,thestripisdifficulttoberolledinthelastfewpasses.sothestripbreakingiseasilyoccurred,wefoundthereasonableparameters(rollingspeed,coolingoil,tension,etc)tosolutethatproblem;Thedeviationofrollingforcewillcausetheshapeoftherollgap,thusaffectingtheshapecontrol,especiallyintheheadandtailpartofthestrip,Itisimportanttominimizethedeviationofrollingforce;The'greatreduction'processprovidethefavorableflatness(<8I-unit)andthicknessdeviationwhichlessthan±3um,withnosi
简介:Twothermo-mechanicalcontrolledprocesses(TMCP)includingcontrolledrollingandacceleratedcoolingareproposedfortheproductionofheavygaugeSUS304Lausteniticstainlesssteelplateswithdifferentstrengthsandothercharacteristics.BasedontherecrystallizationmechanismandcarbideprecipitationbehaviorofSUS304Lausteniticstainlesssteel,TMCPprovidesapowerfulmeanstocontrolthemicrostructureandprecipitationofthehotrolledsteelplatebythecontrolledrollingandacceleratedcoolingprocess.Thedislocationdensityandgrainsizearethemainfactorsindeterminingthestrengthofthestainlesssteelplates.Therefore,itisnecessarytostrictlycontrolthehotrollingparameters,includingparameterssuchasthefinishhotrollingtemperatureintherecrystallizationtemperatureregionandthetotalreductioninthenon-recrystallizationregion.Furthermore,inordertoavoidcarbideprecipitationandguaranteetheintergranularcorrosionresistanceofTMCPSUS304Lausteniticstainlesssteel,acriticalcoolingrateafterrollingisdetermined.
简介:Toavoidintergranularcorrosionandobtainmicrostructuralhomogenization,theconventionalSUS304austeniticstainlesssteelneedstobesolutionannealedafterhotrolling.Thisstudyinvestigatesthethermal-mechanicalcontrolledprocess(TMCP)ofSUS304steel,especiallythecontrolledrollingandonlineacceleratedcoolingprocedures.Theobjectiveofthisresearchistoreduceorevenpreventcarbideprecipitationbasedonthedescriptionofthetime-temperature-precipitation(TTP)curve.Thedynamicandpost-dynamicrecrystallizationbehaviorsofthissteelensuredthehomogenizationofgrainsinthisprocessdueto,whichwasstudiedbythehotcompressiontests.ThemicrostructureandthepropertiesoftheTMCP-producedSUS304steelstripwerecomparedwiththeconventionalmethodofsolutionannealing.Basedontheaboveresults,thenewlydevelopedTMCP-producedSUS304hot-rolledausteniticstainlesssteelstriphasbeensuccessfullyproducedanditcanbedirectlyutilizedinthecoldrollingprocesswithoutsolutionannealing.
简介:酒钢集团宏兴股份公司碳钢薄板厂转炉公用系统中运用ControlNet光纤中继器来扩展远程I/O,进行设备控制。通过该中继系统引起的一起设备故障发现模块手册上关于故障描述及处理建议的相关信息较少,未能起到较强的指导意义,因此搭建实验平台进行测试,以便找寻更多用于故障恢复的相关信息。