简介:WeldingresearchofA6N01S-T5aluminumalloyprofileforhigh-speedtrainwasdonebyusinglaser-MIGhybridweldingandMIGweldingindividually.Andtheweldappearance,weldingdistortion,mechanicalpropertiesofthejointsandmicrostructureswereanalyzed.Thetestresultsdemonstratedthathigh-efficientweldingfortheprofilecanbeachievedbyusinglaser-MIGhybridwelding,thespeedofwhichcanbeover3.0m/min.Theprocessinghadagoodgapbridgingability,evenifthegapofthebuttjointwasupto2.0mm,agoodweldappearancecanalsobegot.Whilethehybridweldingspeedwasgreaterthan2.5m/min,theweldingdistortionofthelaser-tandemMIGhybridjointswasjustabout33%ofthatoftheMIGjoints,buttheweldingefficiencywasover3timesofMIGwelding.Andtensilestrengthofthehybridjointswas85%ofthatofA6N01S-T5basemetal,9%higherthanthatoftheMIGjoints.Fatiguepropertieswastestedindividuallywithpulsedtensilefatiguemethodintheconditionof1×107lifetime.Thetestresultsdemonstratedthatthefatiguestrengthofthejointswasalittlelowerthanthatofbasematerial,whichcouldbeupto115MPa.Butthefatiguestrengthofhybridweldingjointswas107.5MPa,whichwas23%higherthan87MPaofMIGweldingjoints.
简介:本文介绍了低温(-50℃)乙烯球罐制造和焊接技术,制定了球罐制造工艺流程和球壳板成形工艺,通过试验确定了焊接预热温度、层间温度和后热温度,并正确选择了焊接材料。制定了乙烯球罐的焊接工艺规范,并成功地完成了低温(-50℃)乙烯球罐的制造和焊接。
简介:DD6alloywasbondedbytransientliquidphase(TLP)diffusionbonding.Themaincompositionsoftheinterlayeralloyemployedweresimilartothoseofthebasemetal,DD6,andacertainamountofelementBwasaddedasthemeltingpointdepressant.Theresultsshowthatitisdifficulttoobtainthejointswiththemicrostructurescompletelyhomogeneous.ForthejointTLPdiffusionbondedat1290℃for12h,abouthalfareasofthebeampossessedαγ+γ′microstructure,nearlyidenticalwiththatofthebasemetal,andtheotherlocalareasconsistedofT-solution,borides,etc.Prolongingthebondingtimeto24h,theinhomogeneousareasinthejointreduced,andthejointpropertyimproved.Thejointstress-rupturestrengthat980℃and1100℃reached90%-100%and70%-80%ofthoseofthebasemetalrespectively.
简介:Theeffectofnonmetallicinclusionsinthedropletofthestainlesssteelcoveredelectrodeontheporositywasresearched.Theresultshowsthatthenonmetallicinclusionsinthedropletarespherical,theircompositionisdifferentfromtheoneofslagandtheinclusionshavethecharacterof"innerformation".Whentheratioofrutiletoilmeniteinthecoatedmaterialisincreased,thedropletbecomescoarse,thecontentofnonmetallicinclusioninthedropletdecreases,andtheporositysensitivityintheweldmetalalsodecreases.Whentheratiooffledspartoilmeniteinthecoatedmaterialisincreased,thedropletbecomesfine,thecontentofnonmetallicinclusioninthedropletincreases,andtheporositysensitivityintheweldmetalincreases.WhentheratioofFe2O3toilmeniteinthecoatedmaterialisincreased,thedropletbecomesfine,thecontentofnonmetallicinclusiondecreases,whiletheporositysensitivitydoesnotreduce.
简介:FlameheatingcombinedwithwatercoolingwasusedtostraightenA6N01aluminumalloyweldedjointandeffectofflameheatingpassonitsmicrostructureandmechanicalpropertieswasstudied.ResultsshowedthattheflameinducedtheprecipitationandgrowthoftheMg2SiphaseontheAlsubstrateforthethermalagingA6N01aluminumalloyweldedjoints,thusitledthedecreaseofmicro-hardnessandtensilestrengthoftheA6N01aluminumalloyweldedjointwiththeincreaseoftheheatingpass.However,thefatiguepropertyoftheflameheatedjointwasimprovedbecausetheMg2Siprecipitationhinderedtheinitiationandpropagationofthefatiguecrack.
简介:Inthispaper,6mmthick2219-T6aluminumalloywasjoinedbymeansofvariablepolaritytungsten-arcwelding(VP-TIG)andtheinfluenceofgradientmismatchesonVP-TIGjointsisinvestigated.Theaveragetensilestrengthofthejointsreduces32%,53%and59%,whenthemismatchofthejointwas0.635mm,1.44mm,1.83mm,respectively.Incompletepenetration,additionalbendingmoment(Ma)anddecreaseofeffectiveloadregionareaareconsideredtoexplainthisphenomenon.Thefracturelocationoftensilespecimensoccurredattheweldzone(WZ)closetopartialmeltzone(PMZ),correspondingtoasharpdeclineofmicrohardnessfromPMZtoWZ.Theoriginalpositionoffractureisfoundatweldtoe,whereincompletepenetrationformsduetotheintroductionofgradientmismatches.
简介:ThesusceptibilityofweldedjointfortheX65pipelinesteeltoH2Sstresscorrosioncracking(SCC)isinvestigated.SCCtestsonthesteelarecarriedoutintheenvironmentbasedonNACETM-01-77solutionwithsaturatedgaseousH2S.Thethresholdstressintensityfactorandcrackpropagationvelocityarecalculatedaccordingtowedge-openingloading(WOL)specimens.Thethree-dimensionalelastic-plasticfiniteelementanalysisofWOLspecimensisperformedbyusingtheFEMprogrammingpackageANSYS.Stressfieldandconcentrationofhydrogendistributionpropertyaheadofthecracktipareobtained.ThispapersurveyedthemicrostructureofweldedjointandstudiedonthemechanicalpropertiesofX65pipelinesteel.Itprovidesexperimentalbasisforstudyingstresscorrosion.Theresultsofnumericalanalysisareconsistentwithconclusionsofstresscorrosiontest.
简介:Stationaryshoulderfrictionstirlapwelding(SSFSLW)wassuccessfullyusedtoweld6005A-T6aluminumalloyinthispaper.EffectofpinrotatingspeedoncrosssectionmorphologiesandlapshearstrengthoftheSSFSLWjointsweremainlydiscussed.Resultsshowthatjointswithoutflashandshouldermarkscanbeobtainedbythestationaryshoulder.CrosssectionoftheSSFSLWjointpresentsabasin-likemorphologyandlittlematerialloss.Byincreasingtherotatingspeedfrom1000rpmto1600rpm,botheffectivesheetthicknessandlapwidthincrease,whilelapshearfailureloadfirstlydecreasesandthenincreases.Themaximumfailureloadof14.05kNisattainedwhen1000rpmisused.AllSSFSLWjointspresentshearfracturemode.
简介:ThediffusionbondingofAZ3\BMgalloyandQ235steelwasinvestigatedwithaZn-5AIalloyasinterlayerandunderdifferentholdingtimerangingfrom3to1200s.Themicrostructureandphasecompositionsofbondedjointswerecharacterizedbyscanningelectronmicroscopy(SEM),energydispersivespectrometer(EDS)andX-raydiffraction(XRD)methods.TheshearstrengthofMgalloy/steeljointswasmeasuredbytensiletester.Itwasfoundthatthemicrostructureofbondedjointsevolveddramaticallyalongwiththeprolongationofholdingtime.Undertheholdingtimeof3s,themainpartofjointwascomposedofMgZn2phaseanddispersedAl-richsolidsolutionparticles.Whenincreasedtheholdingtimemorethan60s,theexcessivesolutionofAZ3\Bintotheinterfacialreactionarealedtotheformationofcoarsephaseandeutecticmicrostructure,andalsothecomplexFe-AlandMg-Al-ZnIMCsattransitionlayerclosedtoQ235steelside.Accordingtothetensiletestingcharacterizations,thejointsobtainedunderholdingtimeof3sexhibitedthebestshearstrengthof84MPa,andthefractureoccurredattheintermediarypartofjointwheretheflexibleAl-richsolidsolutionparticlescouldhelptoimpedethemicrocrackpropagations.Withprolongingtheholdingtimeto600s,theshearstrengthofjointswasdeterioratedenormouslyandthefracturepositionwasshiftedtothetransitionlayerpartclosedtoQ235steel.