简介:TheeffectofTi(C,N)onpropertiesoflow-carbonMgO-Cbrickswasinvestigated.Thephasecompositionandthemicrostructureofthematrixoflow-carbonMgO-CbrickcontainingTi(C,N)werestudiedbyXRDandSEManalysistogetherwithEDS.TheresultsshowedthatTi(C,N)distributedinthematrixoflow-carbonMgO-Cbrickuniformlyafterbeingtreatedat1600℃for3hincokepowderbed,andTi(C,N)andMgOformedasolidsolution.Afterthetreatmentat1600℃for3hincokepowderbed,thebulkdensityandcoldcrushingstrengthoflow-carbonMgO-CbrickwithTi(C,N)decreased,andtheapparentporosityandlinearchangerateofspecimensincreased.Theoxidationresistanceoflow-carbonMgO-CbrickwithTi(C,N)wassuperiortothatoflow-carbonMgO-Cbrickwithnoadditives,butinferiortothatoflow-carbonMgO-CbrickwithAlpowder.TheslagresistanceofthespecimenwithTi(C,N)wasexcellentaswell.
简介:SiliconoxynitridewasaddedinshapedAl2O3-SiC-Crefractorymaterialtoimprovetheslagresistanceinthispaper.Optimumaddingquantityofsiliconoxynitridepowderwasalsostudied.TheresultsshowthattheslagresistanceofAl2O3-SiC-Cshapedrefractoryisimprovedwhen2%or3%Si2N2Oisadded.AreasonableamountofSi2N2OaddedintoAl2O3-SiC-Cshapedrefractorycanproducesiliconoxideintotheslag,whichcanimprovetheviscosityofslagandpreventtheslagerosionandpenetration.
简介:ThepaperdescribestheeffectofadditivesAl,Si,SiCandB4ContheexpansionofMgO-ZrO2-Cmaterialafterbeingcoked.TheresultsindicatethatAlandSicannotincreaseitshotandcoldstrength.AlandSiwereoxidizedtoformAl2O3andSiO2respectively,andthenreactedwithCaZrO3orstabilizerinc-ZrO2toformcalciumaluminate,spinel(MA),dicalciumsilicate(C2S)andforsterite(M2S).Meanwhile,α-C2Swastransformedtoγ-C2Sandc-ZrO2tom-ZrO2whentemperaturechanged.AlltheabovereactionsresultedinthedecreaseoftheamountofAl4C3andSiCandtheincreaseinbulkvolume,whichcausedthestructureofMgO-ZrO2-Cmaterialdestroyed.Hence,contrarytotheMgO-Cmaterial,whenaddingAl.andSi,theMgO-ZrO2-Cmaterialwouldbestructurallydeterioratedafterheat-treatmentanditsstrengthandcorrosionresistancedecreased.
简介:Thehydrationoftricalciumaluminate(C3A)hasasignificanteffectontheeffectivenessofcement-basedsystems.Inaddition,thecarbonationofhydrationproductsofC3Aisparticularlyimportantinrespectofdurabilityperformance.ThepresentworkinvestigatesthehydrationandcarbonationreactionsofC3AandthechangesinducedbythepresenceoftheheavymetalionssuchasZn2+,Pb2+,Cu2+andCr3+byX-raydiffractometry(XRD).DuringhydrationofC3A,gehlenitehydrate,hydrogarnet,calciummonoaluminate(C4AHx)andcalciumcarboaluminateweredetectedinC3ApastesexcepttheZn2+dopedpaste,wherehydrogarnetdidnotform.Theexaminationsrevealedthatheavymetalscoexistedwithgehlenitehydrate,calciummonoaluminate(C4AHx)andcalciumcarboaluminate,inhibitingtheformationofhydrogarnet.HydratingC3Awasliabletobecarbonatedonexposuretoairandcarbondioxide,especiallyinthepresenceofheavymetals,resultingintheformationofcarboaluminateand/orcalciumcarbonate.Thepresenceofheavymetalsin-fluencedthepolymorphismofcalciumcarbonate,ndicatingthatheavymetalscouldco-precipitatewithcalciumtoformacarbonatesolidsolution.
简介:Zirconiagraphiterefractoryisusedasacore-nozzleinthethin-stripcastingofsteel.Post-mortemanalysisofusedrefractorywasperformedinanefforttoestablishthefailuremechanism.CorrosionbehaviorwasstudiedagainstmoltensteelwithMnO-SiO2basedliquidinclusions.CorrosionofthesematerialsinvolvesdissolutionandoxidationofgraphiteinthematrixfollowedbypenetrationofliquidslagleadingtodegradationofZrO2particles.Thermodynamicequilibriumcalculationswereperformedtostudythiscorrosionmechanism.
简介:Thedevelopmentofefficientbondingagentsisoneaspectoftheadvancementofrefractories.Basedonanewlydevelopedbindersystem,anewgenerationoftar-resinbondedmagnesiacarbonproductswithhighperformancehasbeendeveloped.Furthermore,thebindersystemcharacterizedbyhighcarbonyieldaftercarbonizationresultsinforminganextremelystrongcarbonbonding.Itcanimproverefractoriespropertiestogetnewproductwithmoreadvantagesthanoldrefractories:moreeconomic,lowercostandlowtoxicity.Tar-resinisnotonlyusedinshapedrefractories,butalsoinmorerefractoriestypes,suchasmonolithicrefractories.ImmersionexperimentsofMgO-Cmonolithicrefractoriessamplesinliquidsteelat1600℃havebeencarriedoutforsteelmakingindustry.TheseexperimentsshowedtheformationofadenseandcontinuousMgOrichlayer,ontheinterfacebetweenrefractoryandsteel,andthepossibleformationofinclusionsaslargeclustersprotrudingfromtherefractorysurface.Forthemechanicalproperties,thepowderwasheatedupto1400℃inairtoremovecarbon,andwassubsequentlyformedintobrickshape.StandardASTMwasusedtodeterminetheMOR,porosityanddensity.Itisfoundthatantioxidantmaterialsplayanimportantroleinimprovingthemechanicalproperties.
简介:Simplethree-pointbendingtestatambienttemperaturecharacterizedthemechanicalbehaviorofburnedAl2O3-Crefractoriesbeforeandafterthermalshockinassociationwiththeprocessingparameters(graphitecontentandcokingtemperature,etc.).Theresultsshowedthatnon-linearplastic-elasticbehaviorunderloadlowerthancoldmodulusofrupture(CMOR)wasregisteredinallspecimensandreallinearelasticbehaviorcouldbeidentifiedafterthefirstload.Thetotaldeformationcouldbedividedintotwoparts,plasticandelasticareas.ThegraphitecontentandjointbondingsystemofcarbonandceramicphaseswereresponsibleformechanicalbehaviorofAl2O3-Crefractories.
简介:MobarakehsteelCompanyproduces3milliontonsofsteelannuallywitheight180tonsEBTfurnaces.Differenttypesofmagnesia-carbonrefractorieshavebeenemployedatslaglineduringlast5years.InthepresentstudythewearandcorrosionofMgO-Crefractoriesofthesefurnaceshavebeenstudiedviapost-mortemanalysisofusedbricksandtheobservationofoperationaleffects.Laboratorycorrosiontestswerealsoarrangedtoinvestigatetheeffectofslagchemistryandthemechanismofchemicalcorrosion.Characterizationofdifferentmagnesia-carbonbricksclarifiedthatthecrystalsize,typeandchemistryofmagnesiaaswellasgraphitestructurehavethemaininfluenceoncorrosionresistance.TheCaO:SiO2ratioinslagalsoplaysavitalroleinthewearofslaglinerefractories.Theironoxidecontentofslagalsohasamajorroleingraphiteoxidation.Ofmetallurgicalparameters,theelectricpowerinputandthecontacttimehavegreatinfluenceonrefractorieslife.TheresultswillbediscussedwithemphasisonparticularoperationalfactorsinMobarakehsteelplant.
简介:Hexagonplate-likeAl8B4C7powdersweresuccessfullysynthesizedusingamixtureofdiborontrioxide,activatedcarbonandaluminumoraluminabyacarbothermalreductionprocess.TheeffectofAlsourceandstartingmaterialsadditionsonsynthesisofAl8B4C7wasinvestigated.ThephasecompositionandmicrostructureofAl8B4C7powderwerecharacterizedbymeansofXRD,SEMandEDS.ThemainphasecompositionsoftheproductssynthesizedfromAl,B2O3andactivatedcarbonareAl8B4C7andAl2OC.Al2O3canreplaceAltosynthesizeAl8B4C7.Al8B4C7grainssynthesizedfromAl2O3,B2O3andactivatedcarbonarehexagonplate-likeandhaveathicknessof10μmandasizeofabout100μm.
简介:Inthisstudy,inordertoevaluatetheperformanceofhomogenizedbauxite,twoAl_2O_3-SiC-Ccastableswerepreparedusinghomogenizedbauxiteandbrownfusedcorundumasaggregates,respectively.5mass%andalusitewasintroducedintothetwocastablessoastoresearchtheeffectandmechanismofandalusiteinAl_2O_3-SiC-Ccastables.Theresultsshowedthat:(1)comparedwiththebrownfusedcorundumbasedcastables,thehomogenizedbauxitebasedcastableshadhighercoldstrengthafterheattreatment,butlowerhotmodulusofrupture;(2)additionof5mass%andalusitecouldenhancethecoldandhotmodulusofrupture,improvethethermalshockresistance,andoptimizethemicrostructureofspecimens;(3)themullitizationofandalusitewasnotobviousinthecastablesfiredat1100-1400℃.
简介:Inthispaper,X-raydiffractogramanalysisandSEMobservationofAl4C3formedathightemperaturefromcarbon-containingrefractorieswithAlhavebeencarriedout.Aluminumaddedtocarbon-containingrefractoriesreactswithC(s)toformAl4C3(s)graduallyduringheatingfrom600℃to1200℃.ItisconsideredthattheinterlockedstructureofAl4C3platecrystalspromotestheoutstandingincreaseofhotmodulusofruptureofcarbon-containingrefractorieswithAl.TheHMORofcarbon-containingrefractoriesaddedwithAladditivefrom0to5wt%increasesby2.8timesbeingfrom6.5MPato18.2MPa.AfterathermochemicalcalculationforhydrationreactionprocessesofAl4C3andH2O(g),theequilibriumpartialpressurechartofH2O(g)inH2O-Al4C3-Al(OH)3systemvsvarioustemperatureshasbeenattained.TheH2O(g)partialpressureintheairneededfortheAl4C3hydrationreactionisnomorethan10~18atmatthetemperaturebelow120℃.Itisconsideredthattheburnedcarbon-containingrefractorieswithAlisextremelyeasytohydrateandthecrackingofburnedcarbon-containingrefractoriesisgeneratedbecausethatthehydrationexpansionis2.11timesduringtransformingfromAl4C3toAl(OH)3.ThefundamentalmeasureagainsthydrationoftherefractoriesistoinsulatetherefractoriesfromH2O(g)byvariousmeanssuchaspitchimpregnationorothersealingmaterials.
简介:ThispapertestifiesthataluminiumandsiliconaswellastheircarbidexandnitridescanreactwithCOincarbon-containingzonetoformAl2O3andSiOgasthroughexperimentandthermodyanmicanalysis,ThegasesdiffusetooxidizedzoneandreactwithoxidizerssuchasCO2,Asaresult,Al2O3andSiO2aredepositedfromthegases,wihichblockthepores,thusreducetheamountofgasdiffusionandincreaseoxidationresistnaceofcarbon-containingmaterials.
简介:EffectsofAl—Siadditiononhotmodulusofrupture(HMOR),thermalshockresistance